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Automatic Solar Module Laminating Machine with AC380V 3-Phase 5-Wire and 2400 mm x 5500 mm Effective Pressure Area
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Automatic Solar Module Laminating Machine with AC380V 3-Phase 5-Wire and 2400 mm x 5500 mm Effective Pressure Area

MOQ: 1 SET
Price: 43000 USD
Standard Packaging: Wooden box
Delivery Period: 30 days after payment
Payment Method: 30% down payment,70% balance payment
Supply Capacity: 300MW per year
Detail Information
Product Description
Detail Information
Place of Origin
China
Brand Name
X-SOLAR
Certification
CE/CQC/3C
Model Number
XSCM-520-T
Model NO.:
Lamination Machine
Classification:
Pre-Coating Laminating Machine
Application:
Aluminium Plate, Film Material, Soft Board, Solar Module
Driven Type:
Electric
Automatic Grade:
Automatic
Membrane Material:
Heat Transfer Film
Plastic Film Mulching Modes:
Hot Laminating
Performance:
Anti Wrinkle
Effective Pressure Area:
2400 Mm X 5500 Mm X 2
Total Weight:
Approximately 49t
Power Supply:
AC380V, 3-Phase 5-Wire
Power:
Installed Total Power 195kw,Normal Operating Power
Compressed Air:
Pressure 0.7~0.8MPa, Compressed Air Flow Rate: 100
Cooling Water:
Pressure 0.2~0.3MPa, Flow Rate 2060L/Min (Includin
Temperature:
Temperature Uniformity1.5
Transport Package:
Wooden Box
Specification:
27970 Mm X 3300 Mm X 2540 Mm
Trademark:
X-solar
Origin:
China Jiangyin
HS Code:
8439200000
Production Capacity:
500 Pieces Per Year
Highlight:

Automatic Solar Module Laminating Machine

,

AC380V 3-Phase 5-Wire Solar Module Laminating Machine

,

2400 mm x 5500 mm Effective Pressure Area Thermal Film Laminating Machine

Product Description
Industrial Pre Coating Laminating Machine For Roll Flute Paper Thermal Film Sheet
Solar Module Lamination Machine
Industrial laminating machine for solar module production

This machine operates based on the principle of hot-pressing technology. Multiple layers of materials including photovoltaic cells, glass, backsheets, and encapsulation films are placed in the working chamber of the laminator.

Through the application of specific temperature and pressure by the upper and lower heating plates maintained for a precise period, the encapsulation film melts and flows under heated and pressurized conditions, fully filling the gaps between material layers. After cooling and solidification, each layer bonds tightly together, forming a complete and well-sealed photovoltaic module.

Solar module laminating machine interior view Laminating machine operational view
Technical Specifications
Laminating machine technical specifications diagram Detailed technical parameters
Parameter Specification
Effective Pressure Area 2400 mm x 5500 mm x 2
Overall Dimensions 27970 mm x 3300 mm x 2540 mm
Total Weight Approximately 49T
Main Busbar Compatibility 10-20BB
Power Supply AC380V, 3-phase 5-wire
Temperature Control Uniformity ±1.5°C, Accuracy ±1°C, Range 30°C - 180°C
Power Consumption Average: 37W, Peak: 45 kW
Ultimate Vacuum 30Pa; Reaches below 120Pa from atmospheric state within 120 seconds
Inflation Pressure Adjustable -100KPa to 0KPa within 10 seconds
Cooling System Section Cooling
Detailed Equipment Photos
Laminating machine detailed view 1 Laminating machine detailed view 2 Laminating machine detailed view 3 Laminating machine detailed view 4
Vacuum System
Control System
Pressure System
  • Available in single layer, double layer, dual chamber, and triple chamber configurations to meet various customer needs
  • Customized in-feed and out-feed tables configured according to different lamination requirements and space needs
Laminating machine configuration options Equipment feeding system Machine operational interface Production line overview Final product output
Company Profile
Beijing X-Solar Energy company headquarters

Beijing X-Solar Energy Co., Ltd. was founded in 2020 and is headquartered in Beijing. We are a science and technology innovative energy enterprise specializing in future cell R&D, flexible photovoltaic modules, building photovoltaic module production, high-end equipment manufacturing, production line delivery, and AI-CITY smart energy management services.

In July 2023, our first demonstration factory, Jiangsu X-Solar Green-building Technology Co., Ltd., was established in Jiangyin CNBM Jetion Industrial Park. Simultaneously, our wholly-owned equipment company delivered the world's first "three-in-one" automatic production line for the Jiangyin base. This production line is compatible with three product categories: X-Solar Light shadow series (flexible PV modules), X-Solar Light rhyme series (building PV tile modules), and X-Solar Light Curtain series (building PV wall modules), plus customized products.

In 2024, we expanded with regional centers in Shanghai and Guangzhou, established the Hong Kong X-Solar Future Energy Research Institute, and overseas sales companies in Australia, Italy, Germany, Saudi Arabia, and Argentina. Our global布局 provides sustainable energy products and services worldwide, contributing to carbon neutrality and carbon peak goals.

X-Solar manufacturing facility Research and development center Quality control process International operations
Exhibition Display
X-Solar exhibition booth Industry exhibition participation
Frequently Asked Questions
FAQ overview graphic
Operation and Usage
Q: What preparations do I need to make when using a laminating machine for the first time?
A: Carefully read the user manual to understand operation methods and parameter settings. Check equipment for damage and ensure all components are securely connected. Conduct power-on and ventilation trial runs to verify system functionality. Use standard testing materials for trial production to familiarize yourself with the operation process and observe product quality.
Q: How to set hot pressing parameters such as temperature, pressure, and time?
A: Use the device's built-in control system interface. Enter required temperature values, pressure settings (based on module size and process requirements), and hot pressing time. The system will automatically control the entire process according to your settings.
Q: What are the precautions for placing and removing photovoltaic module materials?
A: Ensure materials are laid flat in correct order without debris. Work quickly to minimize exposure time. When removing components, wait for sufficient cooling to safe temperatures and handle carefully to prevent damage.
Testing and Quality Control
Q: How to determine whether photovoltaic module quality is qualified?
A: Inspect visually for bubbles, delamination, or adhesive film overflow. Use professional testing equipment to check electrical parameters including open circuit voltage, short circuit current, and fill factor. Employ EL testers to detect internal defects such as hidden cracks.
Q: If bubbles appear in produced photovoltaic modules, what could be the problem?
A: Possible vacuum system malfunction causing insufficient chamber vacuum. Temperature control inaccuracies leading to poor adhesive film melting. Material quality issues such as poor adhesive film or moisture content.
Maintenance and Upkeep
Q: What are the daily maintenance tasks for the laminating machine?
A: Clean equipment exterior regularly. Remove residual adhesive film and debris from working chamber. Monitor key components including heating plates, vacuum pumps, and sensors for abnormal operation. Check operating parameters for deviations from normal ranges.
Q: How often should comprehensive maintenance be performed?
A: Recommended every month or quarter depending on usage frequency and equipment manual specifications. Includes deep cleaning, precision calibration, replacement of worn parts, and lubrication to maintain optimal operating condition.
Q: How to maintain the heating plate?
A: Regularly clean surface of residual adhesive film and impurities. Check heating performance for uniformity. Use appropriate cleaning tools to avoid surface damage. Implement protective measures during long-term storage.
Troubleshooting
Q: What could cause the heating plate not to heat up after startup?
A: Power connection issues such as broken cords or loose plugs. Damaged heating elements. Control system temperature setting errors. Malfunctioning electrical components like relays.
Q: How to troubleshoot slow vacuum pumping speed?
A: Check vacuum pump operation and motor function. Inspect vacuum pipelines for blockages or leaks. Verify vacuum valve opening and condition. Assess vacuum pump capacity for wear or sealing issues.
Q: What should be done if pressure system displays unstable pressure?
A: Check pressure sensor accuracy and functionality. Inspect pressure regulating components for blockages or damage. Examine entire pressure system for leaks requiring sealing treatment.
Production Efficiency
Q: How to improve production efficiency?
A: Optimize operation processes to reduce material handling time. Precisely tune equipment parameters to shorten hot pressing time while maintaining quality. Regular maintenance to minimize downtime and ensure optimal operation.
Q: Is there significant efficiency difference among different machine models?
A: Yes, depending on design capacity, heating/pressure system performance, and automation level. Large, automated machines with fast processing speeds offer higher efficiency compared to smaller, manually operated units.
Safety
Q: What safety precautions should be taken?
A: Ensure operators receive professional training. Never insert hands or body parts into working chamber. Regularly check equipment grounding. Implement protective measures and warning signs for high-temperature and high-pressure components.
Q: What safety protection devices are included?
A: High temperature alarm with automatic heating stop. Pressure overload protection cutting off pressure source. Emergency stop buttons for immediate equipment shutdown during emergencies.
Scope of Application
Q: Can laminating machines be used for all photovoltaic module types?
A: Most common crystalline silicon and thin film photovoltaic modules can be produced. Special structures may require parameter adjustments, component modifications, or specialized fixtures while maintaining similar basic principles.
Q: What adjustments are needed for different module specifications?
A: Adjust pressure settings according to component size. Modify heating plate temperature distribution for uniform heating. Alter hot pressing time based on component thickness to ensure proper adhesive film melting and bonding.
Equipment Selection
Q: What factors should be considered when choosing a laminating machine?
A: Production scale and capacity requirements. Precision control capabilities for temperature, pressure, and time. Equipment stability and reliability. Maintenance costs, operational convenience, and after-sales service quality.
Q: What are the advantages of imported vs. domestic laminating machines?
A: Imported machines may offer advanced technology with superior precision control and stability, suitable for high-quality production scenarios, though at higher costs and longer maintenance cycles. Domestic machines provide excellent cost-effectiveness for conventional production with faster service response and lower maintenance costs, though may have gaps in high-end technology.
Tags: 

Solar Panel Welding Machine,  

Thermal Film Laminating Machine,  

PV Panel Loading Machine

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Products
PRODUCTS DETAILS
Products

BIPV Solar Panel

Flexible PV Panels

Curved Solar Roof Tiles

BIPV Roof Tiles

Mono Solar Panel

BIPV Solar Modules

BIPV Products Production Machine

PV Panel Loading Machine

Thermal Film Laminating Machine

Solar Panel Welding Machine

Energy Storage Cabinet

Home Energy Storage System

Rack Mount Lithium Battery

Wall Mounted Battery Storage

Off Grid Solar Inverter
name
  • name
  • name
Automatic Solar Module Laminating Machine with AC380V 3-Phase 5-Wire and 2400 mm x 5500 mm Effective Pressure Area
MOQ: 1 SET
Price: 43000 USD
Standard Packaging: Wooden box
Delivery Period: 30 days after payment
Payment Method: 30% down payment,70% balance payment
Supply Capacity: 300MW per year
Detail Information
Product Description
Detail Information
Place of Origin
China
Brand Name
X-SOLAR
Certification
CE/CQC/3C
Model Number
XSCM-520-T
Model NO.:
Lamination Machine
Classification:
Pre-Coating Laminating Machine
Application:
Aluminium Plate, Film Material, Soft Board, Solar Module
Driven Type:
Electric
Automatic Grade:
Automatic
Membrane Material:
Heat Transfer Film
Plastic Film Mulching Modes:
Hot Laminating
Performance:
Anti Wrinkle
Effective Pressure Area:
2400 Mm X 5500 Mm X 2
Total Weight:
Approximately 49t
Power Supply:
AC380V, 3-Phase 5-Wire
Power:
Installed Total Power 195kw,Normal Operating Power
Compressed Air:
Pressure 0.7~0.8MPa, Compressed Air Flow Rate: 100
Cooling Water:
Pressure 0.2~0.3MPa, Flow Rate 2060L/Min (Includin
Temperature:
Temperature Uniformity1.5
Transport Package:
Wooden Box
Specification:
27970 Mm X 3300 Mm X 2540 Mm
Trademark:
X-solar
Origin:
China Jiangyin
HS Code:
8439200000
Production Capacity:
500 Pieces Per Year
Minimum Order Quantity:
1 SET
Price:
43000 USD
Packaging Details:
Wooden box
Delivery Time:
30 days after payment
Payment Terms:
30% down payment,70% balance payment
Supply Ability:
300MW per year
Highlight

Automatic Solar Module Laminating Machine

,

AC380V 3-Phase 5-Wire Solar Module Laminating Machine

,

2400 mm x 5500 mm Effective Pressure Area Thermal Film Laminating Machine

Product Description
Industrial Pre Coating Laminating Machine For Roll Flute Paper Thermal Film Sheet
Solar Module Lamination Machine
Industrial laminating machine for solar module production

This machine operates based on the principle of hot-pressing technology. Multiple layers of materials including photovoltaic cells, glass, backsheets, and encapsulation films are placed in the working chamber of the laminator.

Through the application of specific temperature and pressure by the upper and lower heating plates maintained for a precise period, the encapsulation film melts and flows under heated and pressurized conditions, fully filling the gaps between material layers. After cooling and solidification, each layer bonds tightly together, forming a complete and well-sealed photovoltaic module.

Solar module laminating machine interior view Laminating machine operational view
Technical Specifications
Laminating machine technical specifications diagram Detailed technical parameters
Parameter Specification
Effective Pressure Area 2400 mm x 5500 mm x 2
Overall Dimensions 27970 mm x 3300 mm x 2540 mm
Total Weight Approximately 49T
Main Busbar Compatibility 10-20BB
Power Supply AC380V, 3-phase 5-wire
Temperature Control Uniformity ±1.5°C, Accuracy ±1°C, Range 30°C - 180°C
Power Consumption Average: 37W, Peak: 45 kW
Ultimate Vacuum 30Pa; Reaches below 120Pa from atmospheric state within 120 seconds
Inflation Pressure Adjustable -100KPa to 0KPa within 10 seconds
Cooling System Section Cooling
Detailed Equipment Photos
Laminating machine detailed view 1 Laminating machine detailed view 2 Laminating machine detailed view 3 Laminating machine detailed view 4
Vacuum System
Control System
Pressure System
  • Available in single layer, double layer, dual chamber, and triple chamber configurations to meet various customer needs
  • Customized in-feed and out-feed tables configured according to different lamination requirements and space needs
Laminating machine configuration options Equipment feeding system Machine operational interface Production line overview Final product output
Company Profile
Beijing X-Solar Energy company headquarters

Beijing X-Solar Energy Co., Ltd. was founded in 2020 and is headquartered in Beijing. We are a science and technology innovative energy enterprise specializing in future cell R&D, flexible photovoltaic modules, building photovoltaic module production, high-end equipment manufacturing, production line delivery, and AI-CITY smart energy management services.

In July 2023, our first demonstration factory, Jiangsu X-Solar Green-building Technology Co., Ltd., was established in Jiangyin CNBM Jetion Industrial Park. Simultaneously, our wholly-owned equipment company delivered the world's first "three-in-one" automatic production line for the Jiangyin base. This production line is compatible with three product categories: X-Solar Light shadow series (flexible PV modules), X-Solar Light rhyme series (building PV tile modules), and X-Solar Light Curtain series (building PV wall modules), plus customized products.

In 2024, we expanded with regional centers in Shanghai and Guangzhou, established the Hong Kong X-Solar Future Energy Research Institute, and overseas sales companies in Australia, Italy, Germany, Saudi Arabia, and Argentina. Our global布局 provides sustainable energy products and services worldwide, contributing to carbon neutrality and carbon peak goals.

X-Solar manufacturing facility Research and development center Quality control process International operations
Exhibition Display
X-Solar exhibition booth Industry exhibition participation
Frequently Asked Questions
FAQ overview graphic
Operation and Usage
Q: What preparations do I need to make when using a laminating machine for the first time?
A: Carefully read the user manual to understand operation methods and parameter settings. Check equipment for damage and ensure all components are securely connected. Conduct power-on and ventilation trial runs to verify system functionality. Use standard testing materials for trial production to familiarize yourself with the operation process and observe product quality.
Q: How to set hot pressing parameters such as temperature, pressure, and time?
A: Use the device's built-in control system interface. Enter required temperature values, pressure settings (based on module size and process requirements), and hot pressing time. The system will automatically control the entire process according to your settings.
Q: What are the precautions for placing and removing photovoltaic module materials?
A: Ensure materials are laid flat in correct order without debris. Work quickly to minimize exposure time. When removing components, wait for sufficient cooling to safe temperatures and handle carefully to prevent damage.
Testing and Quality Control
Q: How to determine whether photovoltaic module quality is qualified?
A: Inspect visually for bubbles, delamination, or adhesive film overflow. Use professional testing equipment to check electrical parameters including open circuit voltage, short circuit current, and fill factor. Employ EL testers to detect internal defects such as hidden cracks.
Q: If bubbles appear in produced photovoltaic modules, what could be the problem?
A: Possible vacuum system malfunction causing insufficient chamber vacuum. Temperature control inaccuracies leading to poor adhesive film melting. Material quality issues such as poor adhesive film or moisture content.
Maintenance and Upkeep
Q: What are the daily maintenance tasks for the laminating machine?
A: Clean equipment exterior regularly. Remove residual adhesive film and debris from working chamber. Monitor key components including heating plates, vacuum pumps, and sensors for abnormal operation. Check operating parameters for deviations from normal ranges.
Q: How often should comprehensive maintenance be performed?
A: Recommended every month or quarter depending on usage frequency and equipment manual specifications. Includes deep cleaning, precision calibration, replacement of worn parts, and lubrication to maintain optimal operating condition.
Q: How to maintain the heating plate?
A: Regularly clean surface of residual adhesive film and impurities. Check heating performance for uniformity. Use appropriate cleaning tools to avoid surface damage. Implement protective measures during long-term storage.
Troubleshooting
Q: What could cause the heating plate not to heat up after startup?
A: Power connection issues such as broken cords or loose plugs. Damaged heating elements. Control system temperature setting errors. Malfunctioning electrical components like relays.
Q: How to troubleshoot slow vacuum pumping speed?
A: Check vacuum pump operation and motor function. Inspect vacuum pipelines for blockages or leaks. Verify vacuum valve opening and condition. Assess vacuum pump capacity for wear or sealing issues.
Q: What should be done if pressure system displays unstable pressure?
A: Check pressure sensor accuracy and functionality. Inspect pressure regulating components for blockages or damage. Examine entire pressure system for leaks requiring sealing treatment.
Production Efficiency
Q: How to improve production efficiency?
A: Optimize operation processes to reduce material handling time. Precisely tune equipment parameters to shorten hot pressing time while maintaining quality. Regular maintenance to minimize downtime and ensure optimal operation.
Q: Is there significant efficiency difference among different machine models?
A: Yes, depending on design capacity, heating/pressure system performance, and automation level. Large, automated machines with fast processing speeds offer higher efficiency compared to smaller, manually operated units.
Safety
Q: What safety precautions should be taken?
A: Ensure operators receive professional training. Never insert hands or body parts into working chamber. Regularly check equipment grounding. Implement protective measures and warning signs for high-temperature and high-pressure components.
Q: What safety protection devices are included?
A: High temperature alarm with automatic heating stop. Pressure overload protection cutting off pressure source. Emergency stop buttons for immediate equipment shutdown during emergencies.
Scope of Application
Q: Can laminating machines be used for all photovoltaic module types?
A: Most common crystalline silicon and thin film photovoltaic modules can be produced. Special structures may require parameter adjustments, component modifications, or specialized fixtures while maintaining similar basic principles.
Q: What adjustments are needed for different module specifications?
A: Adjust pressure settings according to component size. Modify heating plate temperature distribution for uniform heating. Alter hot pressing time based on component thickness to ensure proper adhesive film melting and bonding.
Equipment Selection
Q: What factors should be considered when choosing a laminating machine?
A: Production scale and capacity requirements. Precision control capabilities for temperature, pressure, and time. Equipment stability and reliability. Maintenance costs, operational convenience, and after-sales service quality.
Q: What are the advantages of imported vs. domestic laminating machines?
A: Imported machines may offer advanced technology with superior precision control and stability, suitable for high-quality production scenarios, though at higher costs and longer maintenance cycles. Domestic machines provide excellent cost-effectiveness for conventional production with faster service response and lower maintenance costs, though may have gaps in high-end technology.
Tags: 

Solar Panel Welding Machine,

Thermal Film Laminating Machine,

PV Panel Loading Machine

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